Monday, February 5, 2024

The Anti-Roll Bag ver. 1.0

 




Anti-Roll Tanks for boats have been around for over a century.  They basically consist of a tank that runs athwart ship filled with water.  When the vessel heels to port, a surface wave (or the entire volume of water) runs to port.  Various methods control the water's arrival until just after the boat has begun to rock back to starboard.  The water's additional weight transfer, and the water's momentum in hitting the port side of the tank, effectively neutralizes some of the righting force, i.e., it takes some of the "snap" out of the recovery and reduces the ability of the boat to begin synchronous "increasing" rolling (as when encountering the wake of another vessel).

There has been a considerable amount of research on "fine tuning" the tanks for a certain roll period, vessel hull design, etc.  Over the years, changes to the anti-roll tank’s placement, shape, internal baffles, etc. have been tried to increase the effectiveness. There are also tanks which are not “free surface” and have constrictions, pressurized air, water pumps, etc. to increase effectiveness. Of course, the more complex the system, usually called “active” systems, the more likely the system can fail. 

My idea was to experiment with a strong bias towards the KISS principle. I’m not looking for a system that would need to respond effectively to 30-degree rolls or stabilization in 10-foot seas. I’m just looking to calm my boat’s “excessive stability,” caused in part by its large beam to length ratio (10.5’ x 29’ at the waterline). It has a deeper than average single keel (46”) but even still the boat is “snappy.”

My flying bridge is about 8.5 feet across (and 10.5 feet above the waterline). I bought 3 yards of vinyl coated polyester (54” wide) and heat welded it into a bag, adding a fill port. That produced an anti-roll bag (ARB) that was about 24” across and 9’ long for about $100. I wanted the extra length because I figured that in a big roll, a lot of water would go into the end of the ARB and I didn’t want to constrict that motion. As you can see from the video below, it may still constrict some of the water despite the extra room at the end.

Wave speed is affected by several variables. One of the variables is the pressure above the liquid surface. By not having a “free surface” and using the tension of the bag, I think the wave is slowed a little. We are talking about a fraction of a second. My boat’s roll period is about 3.4 seconds. That makes port side up to port side down 1.7 seconds. If I can slow the side-to-side water transfer down to 1.8 seconds, mission accomplished. Filling the ARB semi-tight (about 20 gallons) with no air in it seemed to do the trick.  That is 166 lbs. (less than I weigh).  While I don't normally run back and forth on the flying bridge, I'm sure the structure can handle the weight shift.

Here is a short video of the bag in action on my flying bridge. This was taken while crossing the Straight of Juan de Fuca. We were experiencing occasional 10-degree rolls (one 11 degree) in a beam sea from swells coming in from the Pacific.  I was measuring using an inclinometer app on my phone.  The 10 degree rolls were always the result of building synchronous rolls, never just a 10 degree roll out of the blue.  You probably know the feeling.  It starts with 3 degrees one way, 6 the other, and you can then tell the next will be even bigger.

I then filled the ARB using my potable water. You can see that when I roll to starboard, the port side of the bag is almost empty. When rolling to port, the water would arrive just as the port started to lift (and the same on the other side). We no longer built synchronous rolls to 10 degrees. 6 was the max, the building was less frequent, and the rolls subsided faster. A noticeably better ride. With no air inside the bag, the water moving back and forth could not be heard from the lower helm.


I should have put the camera on a tripod or steadied it better.  That would have given a better understanding of the relationship between  the boat's rocking motion and the arrival of the "wave."  But the horizon can be seen just over the coaming on the left.  The boat tips to port, and just as it begins to lift, the bulk of the water arrives and shuts down the snap back to starboard.  Not completely, as can be seen, but enough to make quite a difference for the safety and comfort of passengers.

I also tested the ARB in the marina.  I rocked the boat myself by standing on the dock and using my weight on-and-off to get the boat rocking.  Seven degrees was possible without attracting too much attention.  Seven degrees was difficult when the bag was full, as the shifting water was fighting me.  But what I was interested in was the "roll decay" caused by the ARB.  For this, I switched to an accelerometer app.  That would show the timing and decay of the rocking, rather than the roll angle.

Unfortunately, I didn't notice two things about the application.  First, it matter somewhat as to whether the phone was level.  For the first test, I had the phone at the helm.  I then filled the tank and put the phone on the side deck, where it wasn't level.  That moved the "zero point" off center.  Second, I didn't notice that the application had an automatic set on the Y axis (the vertical scale).  Note that the first test (ARB empty) shows .5 as the first metric and the second text (ARB full) shows 1 as the first metric.  But basically, the max acceleration is .1 G.  And again, what I was interested in was the rate of decay.

Here, it took me over 30 seconds to get the boat rocking to the point I wanted.  You can see that the sine waves prior to about 32 seconds (X axis) have an asymmetric peak.  That is a result of me jumping back and forth off the boat to get it too rock.  Once I stopped, letting the rocking decay naturally, it took about 30 seconds for the G force to halve.



Here with the ARB filled, it took me 150 seconds to get my boat rocking to approximately the same .1 G force and only 20 seconds for it to dwindle to almost nothing.  As can be seen, ARB stabilization is just as effective at anchor.

I’ve read quite a few studies on how to slow down the wave speed in a regular tank. Baffles and complex plumbing seem to be common. One study had diagrams of 6 different shaped tanks with variable baffles. It seems to me that one of the problems is simply the liquid that is always used. Water.  If one used maple syrup, the wave would naturally be slower (but there would be other issues, of course). 

It might be possible to adjust the wave's motion by adding rock salt to regular seawater.  It increases the density (as shown in the picture above from the Dead Sea), causing the newspaper reader to float abnormally high in the water.  You can also see the effect of the increased viscosity in the picture.  See the little wave just below the newspaper reader?  It isn't "splashing" over like a normal white cap.  It is "slopping" over.  That is the increased viscosity that might slow a wave by the needed fraction of a second.

In looking at what liquid could have the right "sluggish" viscosity, I came across what is called “thick water.” It is water to which food-grade calcium chloride is added, possibly to the extent of making it goopy to the point of way too viscous.  But there might be a water to calcium chloride ratio that would slow the wave down without baffles, etc. As a plus, calcium chloride doesn’t increase the liquid volume, meaning that adding 2 pounds of calcium chloride to a gallon of water (8.34 pounds) results in the gallon of solution weighing 10.34 pounds. Thus, slowing the motion while increasing the liquid’s effective mass. We shall see.


Thursday, January 25, 2024

DIY Muffler for Diesel Heater

When I installed a diesel heater on my boat, I was concerned about the exhaust noise.  I had tried the muffler that came with the heater, but it was a fail for two reasons.  1) It was spot welded around the edges and therefore was not possible to use aboard.  It would leak exhaust fumes inside.  2) It barely worked.  There are two versions of the little stainless muffler that comes with these diesel heaters, although they look identical on the outside.  One is a straight-through design and the other has a little bend.  They are a "glass pack" style of muffler with the exhaust pipe, having perforations, going though a canister filled with spun fiberglass.  But they are tiny and barely take the edge off of the whining exhaust note.

I decided to build my own.  The flexible stainless steel exhaust pipe that came with my heater was about 23mm.  That slipped over standard copper 3/4" pipe in my scrap pile.  I also had a few feet of 1.5" copper pipe.  I bought a couple end caps for the 1.5" pipe and went about building my muffler.  I drilled a bunch of little holes (1/8") in the center section of the 3/4" copper pipe.  I then drilled holes in the ends of the 1.5" end caps to fit the O.D. of the 3/4" pipe.  I soldered one end cap on the 1.5" pipe, slipped the 3/4" pipe through, filled the 1.5" pipe with spun fiberglass (from my attic insulation), put it all together and soldered it up (high-temp solder).

Here it is next to the stainless muffler that came with my diesel heater.


On the right is a 3/4" elbow and then a little length of the flexible stainless exhaust tubing that came with the heater. It is sealed with a hose clamp and high temp silicon.  I also attached a little of the stainless exhaust tubing on the other end (which then attaches to the through-hull) to make alignment easy.

Since my fabricated muffler is 4 times longer than the stainless muffler, I was expecting an improvement.  But it was even better than expected.  A neighbor in the marina asked how my diesel heater project was going and I told him that it was running as we were talking.  But it can't be heard.  I decided to make a video/sound recording.  To actually hear it, I had to climb on the boat next to me and hold my phone down by the exhaust outlet.  Even then, I had to turn up the microphone sensitivity.  Unfortunately, every time I recorded, some gulls started screaming a few docks away.  But it is possible to hear the heater if one were in a dinghy passing by a few feet away.


Here is another recording that I made at a really quiet anchorage in northwest British Columbia.  I stuck the phone out the window right above the diesel heater exhaust.  Dang it, again the background noise covered up the sound of the heater exhaust.